Process feedback control of non-circular turning for camshaft machining

Research output: Chapter in Book/Report/Conference proceedingConference contribution

1 Scopus citations

Abstract

This paper presents a process feedback control scheme for cam profile generation by non-circular turning process. While precise tool slide motion can be generated based on real-time servo feedback control, it does not necessarily ensure accurate machined cam profiles. The effects of tool/workpiece geometry, tool wears, machine deformations, and spindle runout error can not be measured by the tool slide displacement sensor and hence are not compensated for by the servo control. A process feedback controller is designed to compensate for the repeatable profile errors from one machining cycle to another. Utilizing the fact that the desired cam profile is periodic over one spindle rotation, process feedback control is analyzed and designed in the frequency domain. Implementation of the process feedback control on a steel camshaft turning demonstrates improvement of the maximum cam profile errors from 80 microns to within 20 microns in five iterations.

Original languageEnglish (US)
Title of host publicationDynamic Systems and Control
PublisherAmerican Society of Mechanical Engineers (ASME)
Pages949-956
Number of pages8
ISBN (Electronic)9780791816349
ISBN (Print)0791816346
DOIs
StatePublished - Dec 1 1999
Externally publishedYes
EventDynamic Systems and Control Division - 1999 (The ASME International Mechanical Engineering Congress and Exposition) - Nashville, TN, USA
Duration: Nov 14 1999Nov 19 1999

Publication series

NameASME International Mechanical Engineering Congress and Exposition, Proceedings (IMECE)
Volume1999-J

Other

OtherDynamic Systems and Control Division - 1999 (The ASME International Mechanical Engineering Congress and Exposition)
CityNashville, TN, USA
Period11/14/9911/19/99

Bibliographical note

Publisher Copyright:
© 1999 American Society of Mechanical Engineers (ASME). All rights reserved.

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