Numerical and experimental investigation of the flame kernel growth in a methane/air mixture near the lean flammability limit

Joohan Kim, Riccardo Scarcelli, Sayan Biswas, Isaac Ekoto

Research output: Contribution to journalArticlepeer-review

Abstract

Lean combustion has the potential to improve the thermal efficiency of spark-ignition engines, but it faces the significant challenge of increased cycle-to-cycle variation due to low mixture reactivity and unstable flame dynamics. Computational fluid dynamics (CFD) employing predictive models can guide engine design and optimize operating strategies for lean combustion. However, ignition and combustion models have rarely been validated at fuel-lean conditions, and a fundamental understanding of the early flame kernel growth process is also lacking for a successful sub-model development. The present study develops a numerical simulation framework used to investigate early flame kernel growth in methane/air mixtures. A nanosecond-pulsed discharge (NPD) approach is employed to effectively decouple the flame kernel growth from the electrical discharge due to their difference in timescales, and equivalence ratios near the experimentally measured lean flammability limit (LFL) are selected to focus on challenging mixture conditions. Three numerical investigations, such as the choice of turbulence modeling, grid size, and grid control strategies, are examined to match both LFL and flame kernel structure measured from experiments. It is demonstrated that a quasi-direct numerical simulation (QDNS) with a fixed grid embedding of 10 µm can predict the LFL as ϕCFD=0.61 and match the displacement speed of the kernel's boundary marked in schlieren images. To predict the LFL and flame kernel shape, a fine grid (Δ≤12.5 µm) is needed to capture the consumption of formaldehyde (CH2O) in kernel's reaction branches attached to the anode, and adaptive mesh refinement is replaced with the fixed embedding due to loss of simulation accuracy. Also, it is found that a large-eddy simulation (LES) using the Dynamic Structure model is not suitable for the NPD-induced flame kernel simulation because artificial sub-grid turbulent kinetic energy induced by shock dynamics alters the flow velocity calculation, resulting in divergence of LES from QDNS. Lastly, the simulation well matches the experimental data for the flame kernel evolution in three mixture conditions (ϕ = 0.7, 0.61, 0.55), showing toroidal flame kernel expansion and flame kernel growth/extinction.

Original languageEnglish (US)
Article number112463
JournalCombustion and Flame
Volume247
DOIs
StatePublished - Jan 2023

Bibliographical note

Funding Information:
The submitted paper has been created by UChicago Argonne, LLC, Operator of Argonne National Laboratory (“Argonne”). Argonne, a US Department of Energy Office of Science laboratory, is operated under Contract No. DE-AC02-06CH11357. The US Government retains for itself, and others acting on its behalf, a paid-up nonexclusive, irrevocable worldwide license in said article to reproduce, prepare derivative works, distributed copies to the public, and perform publicly and display publicly, by or on behalf of the Government. Part of this work was performed at the Combustion Research Facility, Sandia National Laboratories, Livermore, CA. Sandia National Laboratories is a multi-mission laboratory managed and operated by National Technology and Engineering Solutions of Sandia, LLC. a wholly-owned subsidiary of Honeywell International, Inc. for the U.S. Department of Energy's National Nuclear Security Administration under contract DE-NA0003525. This research was conducted as part of the Partnership to Advance Combustion Engines (PACE) sponsored by the U.S. Department of Energy (DOE) Vehicle Technologies Office (VTO). A special thanks to DOE VTO program managers Mike Weismiller and Gurpreet Singh. In addition, the authors gratefully acknowledge the computing resources provided on Bebop, a high-performance computing cluster operated by the Laboratory Computing Resource Center at Argonne National Laboratory.

Funding Information:
This research was conducted as part of the Partnership to Advance Combustion Engines (PACE) sponsored by the U.S. Department of Energy (DOE) Vehicle Technologies Office (VTO). A special thanks to DOE VTO program managers Mike Weismiller and Gurpreet Singh. In addition, the authors gratefully acknowledge the computing resources provided on Bebop, a high-performance computing cluster operated by the Laboratory Computing Resource Center at Argonne National Laboratory.

Funding Information:
The submitted paper has been created by UChicago Argonne, LLC, Operator of Argonne National Laboratory (“Argonne”). Argonne, a US Department of Energy Office of Science laboratory , is operated under Contract No. DE-AC02-06CH11357 . The US Government retains for itself, and others acting on its behalf, a paid-up nonexclusive, irrevocable worldwide license in said article to reproduce, prepare derivative works, distributed copies to the public, and perform publicly and display publicly, by or on behalf of the Government. Part of this work was performed at the Combustion Research Facility, Sandia National Laboratories, Livermore, CA. Sandia National Laboratories is a multi-mission laboratory managed and operated by National Technology and Engineering Solutions of Sandia, LLC., a wholly-owned subsidiary of Honeywell International, Inc., for the U.S. Department of Energy's National Nuclear Security Administration under contract DE-NA0003525 .

Publisher Copyright:
© 2022

Keywords

  • Computational fluid dynamics
  • Flame kernel evolution
  • Lean flammability limit
  • Nanosecond-pulsed discharge
  • Spark ignition processes

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