Facile method for fabricating flexible substrates with embedded, printed silver lines

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24 Scopus citations


Insertion, curing and delamination is presented as a simple and scalable method for creating flexible substrates with embedded, printed silver lines. In a sequential process, aerosol-jet printed silver lines are transferred from a donor substrate to a thin reactive polymer that is directly adhered to a flexible substrate. Due to the unique ability of the aerosol jet to print continuous lines on a low energy surface, a 100% transfer of the printed electrodes is obtained, as confirmed by electrical measurements. Moreover, the root-mean-square roughness of the embedded electrodes is less than 10 nm, which is much lower than that for their as-printed form. The embedded electrodes are robust and do not show a significant degradation in electrical performance after thousands of bending cycles.

Original languageEnglish (US)
Pages (from-to)1306-1312
Number of pages7
JournalACS Applied Materials and Interfaces
Issue number2
StatePublished - Jan 22 2014


  • aerosol-jet printing
  • embedded silver lines
  • flexible electronics
  • flexible epoxy coating
  • printed electronics
  • roll-to-roll manufacturing


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