Design of an interrupted-plate heat exchanger used in a liquid-piston compression chamber for compressed air energy storage

Chao Zhang, Farzad A. Shirazi, Bo Yan, Terrence W. Simon, Perry Y. Li, James Van De Ven

Research output: Chapter in Book/Report/Conference proceedingConference contribution

10 Scopus citations

Abstract

In the Compressed Air Energy Storage (CAES) approach, air is compressed to high pressure, stored, and expanded to output work when needed. The temperature of air tends to rise during compression, and the rise in the air internal energy is wasted during the later storage period as the compressed air cools back to ambient temperature. The present study focuses on designing an interrupted-plate heat exchanger used in a liquid-piston compression chamber for CAES. The exchanger features layers of thin plates stacked in an interrupted pattern. Twenty-seven exchangers featuring different combinations of shape parameters are analyzed. The exchangers are modeled as porous media. As such, for each exchanger shape, a Representative Elementary Volume (REV), which represents a unit cell of the exchanger, is developed. The flow through the REV is simulated with periodic velocity and thermal boundary conditions, using the commercial CFD software ANSYS FLUENT. Simulations of the REVs for the various exchangers characterize the various shape parameter effects on values of pressure drop and heat transfer coefficient between solid surfaces and fluid. For an experimental validation of the numerical solution, two different exchanger models made by rapid prototyping, are tested for pressure drop and heat transfer. Good agreement is found between numerical and experimental results. Nusselt number vs. Reynolds number relations are developed on the basis of pore size and on hydraulic diameter. To analyze performance of exchangers with different shapes, a simplified zero-dimensional thermodynamic model for the compression chamber with the inserted heat exchange elements is developed. This model, valuable for system optimization and control simulations, is a set of ordinary differential equations. They are solved numerically for each exchanger insert shape to determine the geometries of best compression efficiency.

Original languageEnglish (US)
Title of host publicationASME 2013 Heat Transfer Summer Conf. Collocated with the ASME 2013 7th Int. Conf. on Energy Sustainability and the ASME 2013 11th Int. Conf. on Fuel Cell Science, Engineering and Technology, HT 2013
DOIs
StatePublished - 2013
EventASME 2013 Heat Transfer Summer Conference, HT 2013 Collocated with the ASME 2013 7th International Conference on Energy Sustainability and the ASME 2013 11th International Conference on Fuel Cell Science, Engineering and Technology - Minneapolis, MN, United States
Duration: Jul 14 2013Jul 19 2013

Publication series

NameASME 2013 Heat Transfer Summer Conf. Collocated with the ASME 2013 7th Int. Conf. on Energy Sustainability and the ASME 2013 11th Int. Conf. on Fuel Cell Science, Engineering and Technology, HT 2013
Volume2

Other

OtherASME 2013 Heat Transfer Summer Conference, HT 2013 Collocated with the ASME 2013 7th International Conference on Energy Sustainability and the ASME 2013 11th International Conference on Fuel Cell Science, Engineering and Technology
CountryUnited States
CityMinneapolis, MN
Period7/14/137/19/13

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